Robotic manipulators capable of regulating both compliance and stiffness offer enhanced operational safety and versatility. Here, we introduce Worm Gear-based Adaptive Variable Elasticity (WAVE), a variable stiffness actuator (VSA) that integrates a non-backdrivable worm gear. By decoupling the driving motor from external forces using this gear, WAVE enables precise force transmission to the joint, while absorbing positional discrepancies through compliance. WAVE is protected from excessive loads by converting impact forces into elastic energy stored in a spring. In addition, the actuator achieves continuous joint stiffness modulation by changing the spring's precompression length. We demonstrate these capabilities, experimentally validate the proposed stiffness model, show that motor loads approach zero at rest--even under external loading--and present applications using a manipulator with WAVE. This outcome showcases the successful decoupling of external forces. The protective attributes of this actuator allow for extended operation in contact-intensive tasks, and for robust robotic applications in challenging environments.

Ensuring safety is paramount in the field of collaborative robotics to mitigate the risks of human injury and environmental damage. Apart from collision avoidance, it is crucial for robots to rapidly detect and respond to unexpected collisions. While several learning-based collision detection methods have been introduced as alternatives to purely model-based detection techniques, there is currently a lack of such methods designed for collaborative robots equipped with variable stiffness actuators. Moreover, there is potential for further enhancing the network's robustness and improving the efficiency of data training. In this paper, we propose a new network, the Modularized Attention-Dilated Convolutional Neural Network (MAD-CNN), for collision detection in robots equipped with variable stiffness actuators. Our model incorporates a dual inductive bias mechanism and an attention module to enhance data efficiency and improve robustness. In particular, MAD-CNN is trained using only a four-minute collision dataset focusing on the highest level of joint stiffness. Despite limited training data, MAD-CNN robustly detects all collisions with minimal detection delay across various stiffness conditions. Moreover, it exhibits a higher level of collision sensitivity, which is beneficial for effectively handling false positives, which is a common issue in learning-based methods. Experimental results demonstrate that the proposed MAD-CNN model outperforms existing state-of-the-art models in terms of collision sensitivity and robustness.

This paper presents a new stiffness modulation mechanism that enables infinite-range stiffness modulation in a fast manner. The proposed stiffness modulation mechanism can help improve many robot environment interaction applications such as human-robot collaboration and robotic rehabilitation.

In this study, we present the Differential Spiral Joint (DSJ) mechanism for variable stiffness actuation in tendon-driven robots. The DSJ mechanism semi-decouples the modulation of position and mechanical stiffness, allowing independent trajectory tracking in different parameter space. Past studies show that increasing the mechanical stiffness achieves the wider range of renderable stiffness, whereas decreasing the mechanical stiffness improves the quality of actuator decoupling and shock absorbance. Therefore, it is often useful to modulate the mechanical stiffness to balance the required level of stiffness and safety. In addition, the DSJ mechanism offers a compact form factor, which is suitable for applications where the size and weight are important. The performance of the DSJ mechanism in various areas is validated through a set of experiments.

Loss of upper extremity motor control and function is an unremitting symptom in post-stroke patients. This would impose hardships on accomplishing their daily life activities. Supernumerary robotic limbs (SRLs) were introduced as a solution to regain the lost Degrees of Freedom (DoFs) by introducing an independent new limb. The actuation systems in SRL can be categorized into rigid and soft actuators. Soft actuators have proven advantageous over their rigid counterparts through intrinsic safety, cost, and energy efficiency. However, they suffer from low stiffness, which jeopardizes their accuracy. Variable Stiffness Actuators (VSAs) are newly developed technologies that have been proven to ensure accuracy and safety. In this paper, we introduce the novel Supernumerary Robotic Limb based on Variable Stiffness Actuators. Based on our knowledge, the proposed proof-of-concept SRL is the first that utilizes Variable Stiffness Actuators. The developed SRL would assist post-stroke patients in bi-manual tasks, e.g., eating with a fork and knife. The modeling, design, and realization of the system are illustrated. The proposed SRL was evaluated and verified for its accuracy via predefined trajectories. The safety was verified by utilizing the momentum observer for collision detection, and several post-collision reaction strategies were evaluated through the Soft Tissue Injury Test. The assistance process is qualitatively verified through standard user-satisfaction questionnaire.